Tag Archives: Harsh environment Power Supply

Protecting Your Electronics from the Elements: IP standards

Understanding IP Ratings: How Electronics Stay Safe from Dust and Water

When shopping for electronics like a new smartphone, smartwatch, speaker, or even industrial equipment, you might have come across labels like IP67, IP68, or IPX4. These aren’t just random codes — they’re IP ratings, part of a standardized system that tells you how well a device is protected from dust and water.

In this blog, we’ll break down what IP ratings mean, how they work, and why they’re important when choosing electronic devices.


What Are IP Ratings?

IP stands for Ingress Protection. The IP rating system is defined by the International Electrotechnical Commission (IEC) under standard IEC 60529. It’s used to classify and rate the degree of protection provided by electrical enclosures against intrusion from:

  • Solid particles (like dust)

  • Liquids (like water)

An IP rating typically looks like this: IPXY

  • X: Protection against solid objects and dust (scale: 0–6)

  • Y: Protection against liquids (scale: 0–9K)

For example:
IP67 = Dust-tight (6) and water-resistant to immersion up to 1 meter (7).


IP Rating Breakdown

🔹 First Digit: Solid Particle Protection

Digit Protection Level
0 No protection
1 Protected against large objects (>50mm)
2 Fingers or similar objects (>12.5mm)
3 Tools, thick wires (>2.5mm)
4 Wires or small tools (>1mm)
5 Limited dust protection
6 Completely dust-tight

🔹 Second Digit: Liquid Ingress Protection

Digit Protection Level
0 No protection
1 Dripping water (vertically falling)
2 Dripping water at 15° angle
3 Spraying water at up to 60°
4 Splashing water from any direction
5 Water jets (low pressure)
6 Powerful water jets
7 Immersion up to 1m for 30 minutes
8 Continuous immersion beyond 1m
9K High-pressure, high-temperature water jets

Note: The higher the number, the greater the protection.


Common Examples

  • IP67 Smartphone: Protected from all dust and can be submerged in water up to 1 meter for 30 minutes.

  • IPX4 Bluetooth Speaker: Splash-resistant, but no solid particle protection rating.

  • IP68 Smartwatch: Fully dust-tight and resistant to prolonged submersion — ideal for swimming or showering.

  • IP69K Industrial Sensor: Maximum protection against dust and high-pressure steam cleaning — used in automotive or factory settings.


What If There’s an “X” in the Rating?

Sometimes you’ll see ratings like IPX7 or IP6X. The “X” means the product hasn’t been tested or rated for that type of ingress.

For example:

  • IPX7: Water-resistant but no data on dust protection

  • IP6X: Dustproof, but not rated for water resistance


Why IP Ratings Matter

  • Consumer Electronics: Helps you choose devices that can withstand your lifestyle — whether it’s rain, beach trips, or accidental drops in water.

  • Industrial Equipment: Ensures machines and sensors operate safely in dusty or wet environments.

  • Healthcare & Military: Critical for maintaining reliability in harsh conditions.


ETA-USA’s IP Compliant Products

IP ratings are more than just technical jargon — they’re a practical way to understand how durable and reliable a device really is. Whether you need a product sitting out in the elements or in a controlled room, ETA-USA offers power supplies to meet your needs. Here are a few of our products:

HZD500:  A 500W AC/DC Converter designed to meet IP65 & IP66 protection and has been qualified to be used IEC60079-0, IEC60079-7 for explosive atmospheres with recommended connector cover. Conductive cooling

CHHS1400: A dual output 1400W (700W per output) AC/DC converter designed to be user serviceable.  Designed to be  IP67 Previously used in sat-com ground systems.

SL1100: An 1,100 watt AC/DC converter designed to be IP64 (can meet IP66 with specific connector options) in a low profile design. I2C reporting capable with the optional for Mil-std 461 CE102 and RE102 Compliance.

Mil-Standard Compliant Products

ETA-USA’s conduction cooled Mil-Std compliant power supplies have the option to be installed in IP rated housings . This includes

Ingress Protected & Ruggedized AC/DC Power Supplies

PROTECTED FROM THE ELEMENTS!

Ingress Protected (IP Rated) AC/DC Power Supplies 

ETA-USA offers ITE, Medical, and Ruggedized AC/DC Power supplies for your application. 

Contact an ETA-USA Representative for ordering information, pricing, lead times, and CAD models. Products can be built in as little as 5 weeks

IP42 Rated ITE & Medical Grade AC/DC Adapters


DTD130 Series-IP42 DOE VII AC/DC External Adapter

IP42 130W ITE AC/DC Adapter
Click on Image for Datasheet
  • Universal Input 90~264 VACin; 50/60Hz with 3-prong IEC320-C14, Class I AC inlet (Standard)
  • Optional IEC320-C6, -C8, or -C18 AC inlet available upon request
  • Meets DOE VII and EU ErP power consumption requirements
  • ITE rated 5000m
  • Output Voltages: 12, 19, 24,  36, & 48 VDC
  • -20C~+60C operational temperature
  • >300,000 hour MTBF (Telcordia SR-332)
  • Custom DC cable and connector options with Low MOQ

DTMF210 Series-IP42 DOE VII AC/DC External Adapter

IP42 210W AC/DC Adapter ITE and Medical
Click on Image for Datasheet
  • Universal Input 90~264 VACin; 50/60Hz with 3-prong IEC320-C14, Class I AC inlet
  • Meets DOE VII and EU ErP power consumption requirements
  • ITE rated 5000m & Medical rated 3000m operational altitude
  • 2X MOOP
  • Output Voltages: 12, 15, 19, 24, 28, 36, & 48 VDC
  • -20C~+60C operational temperature
  • >350,000 hour MTBF (Telcordia SR-332)
  • Custom DC cable and connector options with Low MOQ

DTMF300 Series-DOE VI AC/DC External Adapter

Click Image for Datasheet
  • Universal Input 90~264 VACin; 50/60Hz with 3-prong IEC320-C14, Class I AC inlet with I/O switch (Standard)
  • Optional IEC320-C6, -C8, or -C18 AC inlet available upon request
  • Meets IP42 if ordered without I/O switch
  • Meets DOE VI power consumption requirements
  • ITE rated 5000m & Medical rated 5000m operational altitude
  • 2X MOOP
  • Output Voltages: 12, 15, 19, 24,  28, 48 & 54 VDC
  • -30C~+60C operational temperature
  • >200,000 hour MTBF
  • Custom DC cable and connector options with Low MOQ

DTMF400 Series-DOE VI AC/DC External Adapter

Click Image for Datasheet
  • Universal Input 90~264 VACin; 50/60Hz with 3-prong IEC320-C14, Class I AC inlet 
  • Meets IP42 
  • Meets DOE VI power consumption requirements
  • ITE rated 5000m & Medical rated 3000m operational altitude
  • 2X MOOP
  • Output Voltages: 12, 19, 24,  28, 48 VDC
  • -30C~+60C operational temperature
  • >230,000 hour MTBF
  • Custom DC cable and connector options with Low MOQ

 


Ruggedized Semi-Custom IP6x  AC/DC Power Supplies

HZD500 Series- 500W IP66 Rated Power Supply Designed for Explosive Environments 

Click on Image for Datasheet
  • Universal input: 90~264 VAC in; 50/60/400Hz
  • Output voltages: 12, 24, 28, 48 (fixed)
  • IP67 rated enclosure. IP66 rated for Hazardous Environments 
  • Meets IEC 60079-0 2017: General & IEC 60079-7: 2015 safety “E” (with connector housing)
  • IP64 version with Power On LED and output-off signal available 
  • Pole Mount Heatsink available for high temp environments
  • Optional Mil-Std 461 CE  102 Compliant model available
  • Powder Coat, anodized, or chem-film chromate finishes available.

CHHS Series- 1400W IP67 Dual Output Power Supply-User Serviceable 

Click Image for Datasheet
  • Universal input: 90~264 VAC in; 50/60/400Hz
  • Two isolated 700W power modules with floating outputs
  • Output Voltages: 12, 24, 28, 48 (fixed)
  • IP67 rated enclosure with Optional Heatsink for High Temperature Environments 
  • Power On and Output Good LED
  • Emergency Shut Off switch 
  • User serviceable interface with cord grips for customer wiring

SL1100 Series- 1,100W IP65 Slim Form Factor 

Click Image for Datasheet
  • Universal input: 90~264 VAC in; 50/60/400Hz
  • Output voltages: 12, 24, 28, 48 (Non Standard Voltages 9V~56 available upon request)
  • Output Power On LED
  • SAE 5015 I-O or Permanent Wired Interface options
  • Operating Temperature (Ambient): -40°C~+70°C 
  • Additional Options: Remote On/Off, external voltage trim (10%, 20%), Vout, Iout, and internal temperature reporting (I2C protocol), Anodized Enclosure
  • Can be ordered to meet Mil-Std 461 EMI (CE101, CE102, RE102, RE103) & Mil Std 1399
  • RoHS and Non-RoHS versions available

ETA-USA has over 30 years of industry experience providing custom power supply solutions to its customers. Additional custom requirements are welcomed. 

Ruggedized, Ingress Protected AC/DC Power Supply

Semi-Custom Ruggedized AC/DC Power Supplies for Harsh and Explosive Environments

The increasing use of electronics for use in harsh and extreme environments require power solutions protects itself from harsh external conditions while providing reliable, continuous power.  ETA-USA line of customizable ruggedized AC/DC conduction cooled power supplies with a base IP 65 design that can be fortified to meet IP67 and conformal coated. 

These models can be purchased with an ETA-USA recommended heatsink that can be customized for application mounting requirements, or a stand alone model can be purchased with instructions on the ideal thermal design. 

Contact an ETA-USA Representative for ordering information, pricing, lead times, and CAD models. Products can be built in as little as 5 weeks


HZD500 Series- 500W IP66 Rated Power Supply Designed for Explosive Environments 

Click on Image for Datasheet
  • Universal input: 90~264 VAC in; 50/60Hz
  • Output voltages: 12, 24, 28, 48 (fixed)
  • IP67 rated enclosure. IP66 rated for Hazardous Environments 
  • Meets IEC 60079-0 2017: General & IEC 60079-7: 2015 safety “E” (with connector housing)
  • IP64 version with Power On LED and output-off signal available 
  • Pole Mount Heatsink available for high temp environments
  • Optional Mil-Std 461 CE 101, 102 Compliant model avilable

CHHS Series- 1400W IP67 Dual Output Power Supply-User Serviceable 

Click Image for Datasheet
  • Universal input: 90~264 VAC in; 50/60Hz
  • Two isolated 700W floating outputs
  • Output Voltages: 12, 24, 28, 48 (fixed)
  • IP67 rated enclosure with Optional Heatsink for High Temperature Environments 
  • Power On and Output Good LED
  • Emergency Shut Off switch 
  • User serviceable interface with cord grips for customer wiring

SL1100 Series- 1,100W IP65 Slim Form Factor 

Click Image for Datasheet
  • Universal input: 90~264 VAC in; 50/60/400Hz
  • Output voltages: 12, 24, 28, 48 (Non Standard Voltages 9V~56 available upon request)
  • Output Power On LED
  • SAE 5015 I-O or Permanent Wired Interface options
  • Operating Temperature (Ambient): -40°C~80°C 
  • Additional Options: Remote On/Off, external voltage trim (10%, 20%), Vout, Iout, and internal temperature reporting (I2C protocol), Anodized Enclosure
  • Can be ordered to meet Mil-Std 461 EMI (CE101, CE102, RE102, RE103) & Mil Std 1399
  • RoHS and Non-RoHS versions available

ETA-USA has over 30 years of industry experience providing custom power supply solutions to its customers. Additional custom requirements are welcomed.